Electroplated Tools
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Electroplated Tools is manufactured by electrically bonding of diamond and CBN grits with sharp edges on the surface of base metal firmly. Being used for grinding, polishing and cutting of various materials such as: Tungsten carbide, Ceramics, Hardened steel, Glass, Gemstone, Semi-conductor, Plastic, etc.
Features
1. Very sharp in grinding.
2. It is possible to manufacture and complicated tools in case the base
3. Various materials, Tungsten carbide, Ceramics, Hardened steel, Glass, Gemstone, Semi-conductor, Plastic, etc hard rubber, can be grind.
4. Lower price than metal or resin bonded wheel.
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Cut & Rough finish
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#60
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#80
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#120
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Medium finish
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#150
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#200
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#270
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Final finish
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#300
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#260
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#400
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Diamond Grit Size
Grit size classification by sieves is only feasible up to #325 mesh. After this, the grit size is still indicated by number (#...), but the method of classification is different. Grit sizes can be more accurately understood by correlating them to their respective mesh sizes and grit size scatter in diameter (see chart below).
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Norminal grit
Size (mesh)
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Grit size range in
mesh of the grits use
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Grit size in diameter
(µm)
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Grit size scatter in diameter (inch)
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16
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16/20
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1190-940
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0.047-0.037
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20
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20/30
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940-740
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0.037-0.029
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30
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30/40
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740-570
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0.029-0.022
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40
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40/50
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570-430
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0.022-0.017
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50
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50/60
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430-320
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0.017-0.012
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60
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60/80
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320-250
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0.012-0.01
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80
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80/100
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250-210
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0.01-0.008
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100
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100/120
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210-170
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0.008-0.007
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120
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120/140
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170-150
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0.007-0.006
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140
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140/170
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150-130
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0.006-0.005
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170
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170/200
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130-110
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0.005-0.004
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200
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200/230
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110-99
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0.004-0.0035
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230
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230/270
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90-70
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0.0035-0.003
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270
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270/325
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70-60
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0.003-0.0024
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325
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325/400
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60-55
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0.0024-0.0022
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400
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40-60
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0.0016-0.0024
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600
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30-50
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0.0012-0.002
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800
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20-40
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0.008-0.0016
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1000
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12-25
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0.0005-0.001
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1500
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8-15
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0.0003-0.0006
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2000
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5-10
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0.0002-0.004
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No.
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US Standard
Micron Range
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Mesh Sizes
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Grade No.
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US Standard
Micron Range
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Mesh Sizes
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1/4
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0 - 1/2
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60,000
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35
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30 - 40
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500
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1/2
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0 - 1
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25,000
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45
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36 - 54
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450
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1
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0 - 2
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10,000
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400
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35/45
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325/400
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2
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1 - 3
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9,000
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320
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45/53
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270/325
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3
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2 - 4
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8,500
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240
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53/63
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230/270
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4
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2 - 6
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6,000
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220
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63/75
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200/230
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6
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4 - 8
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3,000
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180
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75/90
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170/200
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9
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6 - 12
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1,800
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150
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90/106
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140/170
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12
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8 - 15
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1,500
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120
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106/125
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120/140
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15
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10 - 20
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1,200
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110
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125/150
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100/120
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17
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15 - 20
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1,100
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105
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150/180
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80/100
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20
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15 - 25
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1,000
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100
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180/250
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60/80
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25
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20 - 30
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880
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60
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250/300
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50/60
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30
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22 - 36
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600
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46
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300/425
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40/50
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